Behind the scenes at Samsung's TV factory: Part IIOur lounge rooms are dominated by the chaebol, and most of our entertainment comes from the company, but have you ever wondered how a TV is made? In Part I, we looked at the design process, and how the bezel was made. This time, we toured the nearby LCD factory where the panels themselves are made.
![]() (Credit: Ty Pendlebury/CNET Australia)Inside the factory The Tangjeong factory is a large facility south of Seoul and produces panels for the five-year-old S-LCD collaboration between Sony and Samsung. As a result of this union, Sony owns part of the production lines on the Tangjeong site--this equates to 50 percent of the L7-1 line, plus half of the combined L8 (1 and 2) lines. The L8-2 factory came online only in June 2009. Samsung has begun planning its ninth plant, which will produce its Generation 11 panels (L9), and this will fit in behind the two existing factories. It will be capable of producing much larger panels than the L8 plant with 40, 62 and 72 inches possible. We got to see one of the L7 (no relation to the LA-based band) lines in operation after donning the fetching blue shoe covers. Unfortunately, we were unable to take photos inside the LCD factory as apparently corporate espionage is a big problem. However, we'll do our best to explain the long corridor with its helpful blue signs and series of LCD panels in various states of undress explaining each part of the process. The setup to these "demonstration" assembly lines doesn't seem to change from factory to factory, but we wouldn't appreciate working in one of these "fish bowl" situations. Imagine if you had to work behind a long glass corridor with all of your things labeled with blue signs and thousands of strangers peering in at you. It's like a factory zoo! There were several different "lines" in each factory--each doing a different-sized panel. Apparently, it takes three days to convert one line to produce another size, so there is some redundancy built into the system to cover for any downtime. Tags: Factory, Samsung Electronics Co. Ltd., TV, South Korea, Tangjeong Factory |
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